Second Airbag Recall for Ford and Mazda Trucks

January 2, 2018, 4:00PM. By Anne Wallace

Ford and Mazda to recall more than 380,000 pickup trucks to replace exploding Takata air bags …. once again.

Detroit, MIFord and Mazda have announced that they will recall hundreds of thousands of 2004 to 2006 Ford Ranger and Mazda B-Series trucks made by Ford. The second round of airbag recalls affects vehicles that were previously recalled in 2015 and 2016 for a temporary replacement of faulty airbag inflator mechanism. Takata airbags have been linked to 20 deaths and hundreds of injuries. In 2017 years of lawsuits forced Takata into bankruptcy.

Third time’s the charm?
The vehicles in question were first recalled after some had been on the road for more than a decade. The issue was the drying agent used to preserve the ammonium nitrate designed to inflate the bag. Time, heat and humidity conspired to make the ammonium nitrate unstable, so that the airbags inflated unexpectedly and with much greater force than necessary. An earlier attempt at remedy involved removing the desiccant. That appeared to have only compounded the problem, causing the ammonium nitrate to explode with force sufficient to scatter shrapnel throughout the passenger compartment.

Takata ultimately developed an inflator that did not use ammonium nitrate, but was unable to manufacture parts fast enough to meet worldwide demand. The short-term fix was to replace the deteriorating inflator mechanisms with newer, but otherwise identical parts.

Now, nearly eighteen years on for these trucks, Takata claims that it has sufficient ammonium-nitrate-free parts to complete the safe and permanent replacement of the inflators. Ford Ranger and Mazda truck owners might be forgiven for some frustration.

Repeated recalls
Mazda and Ford are not alone in having had to make repeated recalls of vehicles with Takata airbags. In October 2017, Mitsubishi was forced to re-recall 66,000 Lancer and Lancer Evolution vehicles manufactured between 2004 and 2006. The cars had previously been recalled in 2015 when they similarly received fresher, albeit identical parts. Mazda has also had to recall CX-7, CX-9 and Mazda 6 SUVs, some for the second time.

A massive problem
The giant recall will ultimately affect tens of millions of vehicles globally and could take until 2023. The lawsuits and the expense of the repeated recalls ultimately meant the end of Takata, forcing the company into bankruptcy in June 2017. The automakers that used Takata parts may ultimately end up out-of-pocket for the cost of replacement.

Meanwhile the defective airbags have made their way into secondary commerce as spare and salvage parts, posing a risk for drivers and passengers who, without the benefit of recall notices, may be completely unaware of the hidden danger.